PetroChina · Shunan Gas Mine · 2009–2016

Pump Replacements
at Five Sites.

At PetroChina’s Shunan Gas Mine, EHIK pumps replaced multistage centrifugal pumps at four gas-field water stations and two pumps at the Rongxian purification plant. Here are the recorded results.

EHIK pump sets, motors and connected pipework at the Jing 4 Central Station of Shunan Gas Mine.
EHIK pump sets at the Jing 4 Central Station.
Site
Five sites at Shunan Gas Mine
Liquid duty
Gas-field water, hot water and solvent
Project
Multistage pump replacements, 2009–2016

At a Glance

The Recorded Results.

Recorded results from each site.

Shunan Gas Mine replacement results
SiteDuty and changeRecorded result
Kong 6 Well · Zigong · 2015Gas-field water; motor 90 kW (approx. 121 hp) to 45 kW (approx. 60 hp)39.5% less electricity for the same volume of water
Wei 001-H1 Well · Leshan · 2014Gas-field water; motor 90 kW (approx. 121 hp) to 45 kW (approx. 60 hp)23.5% less electricity per cubic metre (approx. 264 US gal) of water
Jing 4 Central Station · LuzhouGas-field water; multistage pump replaced48.3% less electricity per 10,000 m³ (approx. 2.64 million US gal) of water
Bao 46 Well · YuxiGas-field water; motor 75 kW (approx. 101 hp) to 45 kW (approx. 60 hp)A smaller motor for the same duty
Rongxian purification plant · 2009 and 2016Hot water: motor 15 kW (approx. 20 hp) to 7.5 kW (approx. 10 hp). Solvent circulation: pump replacedSolvent pump: more than 500 kWh of electricity saved per day

Before and After

Site by Site.

Photos from the project records: the multistage pump before the change and the EHIK pump after it.

Zigong Operating Area · 2015

Kong 6 Well

The multistage pump was replaced in 2015. Meter readings showed 39.5% less electricity for the same volume of gas-field water.

Original multistage centrifugal pump at Kong 6 Well before replacement.
Before · Multistage pump
EHIK replacement pump and connected site piping at Kong 6 Well.
After · EHIK pitot tube pump

Leshan Operating Area · 2014

Wei 001-H1 Well

The motor rating went from 90 kW (approx. 121 hp) to 45 kW (approx. 60 hp). Meter readings showed 23.5% less electricity per cubic metre (approx. 264 US gal) of gas-field water.

Multistage centrifugal pump with red-painted pipework at Wei 001-H1 Well before the replacement.
Before · Multistage pump
EHIK pump and piping at Wei 001-H1 Well after the 2014 replacement.
After · EHIK pitot tube pump

Luzhou Operating Area

Jing 4 Central Station

An EHIK pump replaced the multistage centrifugal pump. Meter readings showed 48.3% less electricity per 10,000 m³ (approx. 2.64 million US gal) of water pumped.

Multistage centrifugal pumps with blue motors and black pipework at the Jing 4 Central Station before the replacement.
Before · Multistage pump
EHIK pump sets, motors and connected pipework at the Jing 4 Central Station of Shunan Gas Mine.
After · EHIK pitot tube pump

Yuxi Operating Area

Bao 46 Well

An EHIK pump replaced the multistage centrifugal pump. The motor rating went from 75 kW (approx. 101 hp) to 45 kW (approx. 60 hp).

Multistage centrifugal pump and blue motor on a skid at Bao 46 Well before the replacement.
Before · Multistage pump
Blue EHIK pump with a yellow coupling guard and grey motor at Bao 46 Well.
After · EHIK pitot tube pump

Rongxian · 2009 and 2016

Rongxian Natural Gas Purification Plant

In 2009, the hot-water pump motor went from 15 kW (approx. 20 hp) to 7.5 kW (approx. 10 hp). In 2016, the new solvent-circulation pump saved more than 500 kWh of electricity a day.

EHIK hot-water pumps with connected pipework and valves in a pump room at the Rongxian purification plant.
Hot-water transfer · 2009
EHIK solvent-circulation pump and motor among process pipework at the Rongxian purification plant.
Solvent circulation · 2016
Read the full Kong 6 case ↗

For Your Site

What These Results Mean for You.

How to check what a replacement could change at your site.

Measure the old pump

Record its input power, the volume pumped and the running hours.

Compare at the same duty

Use the same liquid, flow and pressure for both pumps.

Plan the fit

EHIK can make the flanges to match your existing piping; the baseplate and drive are confirmed on site.

Replacing a Gas-Field Pump?

Find Out What a Replacement Could Change.

Send the water duty and the current pump data. EHIK checks the fit and the likely effect of a replacement.

Discuss a Replacement

Selection & Performance Curves

A proposed pump matched to the required liquid duty.

Outline Drawings

Equipment dimensions for checking the layout and connections.

Technical Support

Help with operating conditions, the proposed pump and supply scope.